PCD Shaving Die
Negotiable Min Order Quantity Unit
- Required Quantity
-
- Place of Origin
- Brand name
- SF Diamond
- Payment Terms
- Negotiable
- Production method
- Negotiable
- Shipping / Lead Time
- Negotiable / Negotiable
- Keyword
- pcd, pcd shaving die
- Category
- Molds
SF Diamond Co., Ltd.
- Verified Certificate
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10
Product name | PCD Shaving Die | Certification | - |
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Category | Molds | Ingredients | - |
Keyword | pcd , pcd shaving die | Unit Size | - |
Brand name | SF Diamond | Unit Weigh | - |
origin | Stock | - | |
Supply type | - | HS code | - |
Product Information
SFD Manufactures High-Performance PCD Wire Shaving Dies for Aluminum Welding Wire:
PCD is the best choice for wire shaving dies used in producing high-quality aluminum welding
wire. Because of their high abrasion resistance, low friction and cool-running characteristics,
PCD wire shaving dies last much longer than tungsten carbide dies. PCD wire shaving dies
produce wire with very consistent dimensions and a superior, high-quality surface finish.
SF Diamond Co., Ltd. specializes in manufacturer of premium quality PCD products. SFD is
the first manufacturer of PCD wire shaving dies in China, and is one of the largest producers
of PCD wire drawing and wire shaving dies in China. SFD’s PCD wire shaving dies are exported
to more than 10 countries worldwide.
Why Does PCD Makes Superior Wire Shaving Dies? It Is The Material Properties:
Polycrystalline Diamond (“PCD”) is the hardest industrial cutting tool material in the world. The
Vickers hardness (“HV” - N/mm^2) of PCD ranges from 7000HV to 9000HV, where the
Vickershardness of tungsten carbide is only about 1500HV to 2000HV. This extreme
hardness means PCD tooling has much higher wear resistance and lasts much longer than
tungsten carbide in numerous applications.
PCD has a low coefficient of friction ranging from 0.05-0.3, while the coefficient of friction for
tungsten carbide is 0.4-1.0. This lower coefficient of friction means machining and cutting
forces are greatly reduced when using PCD tooling.
PCD has the highest thermal conductivity of all cutting tool materials. The thermal conductivity
of PCD is from 400 to 700W/m*K, where the thermal conductivity of tungsten carbide is 70-
90W/m*K. This much higher thermal conductivity is another factor that gives PCD tooling its
superior performance.
All these factors combine to make PCD the best choice for wire shaving dies for producing high
-quality aluminum welding wire.
Advantages of PCD Aluminum Welding Wire Shaving Dies:
● The life of PCD wire shaving dies is 10-30 times longer than tungsten carbide. In the time
that a box of tungsten carbide dies have worn out and been discarded, one PCD wire
shaving die will still have the exact diameter required, and be producing a clean and shiny,
high-quality surface on the wire.
● The cutting edge of a PCD wire shaving die can be dressed many times, allowing PCD wire
shaving dies to be reused over and over. When the hole diameter finally becomes
oversized, SFD can rework the die to make the next larger wire size.
● Considering its original use and then redressing, the ultimate life of PCD wire shaving
dies can be up to 100 times longer than tungsten carbide dies.
● The PCD wire shaving die cutting edge is very hard and stays sharp. Also the thermal conductivity
of PCD is several times higher than tungsten carbide. As a result, the wire shavings cut by
PCD are characteristically longer and thinner than those made by tungsten carbide dies. In
many cases, this means that the use of coolants in the wire shaving process not required
with PCD wire shaving dies.
● The wire surface finish formed by PCD wire shaving dies is smooth and shiny, and is much
less likely to be discolored or oxidized.
● The wire diameter after shaving with PDC wire shaving dies is more consistent in size than
when using tungsten carbide dies.
● PCD wire shaving dies are suitable for aluminum, aluminum-magnesium and aluminum-
silicon welding wires.
B2B Trade
Price (FOB) | Negotiable | transportation | - |
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MOQ | Negotiable | Leadtime | Negotiable |
Payment Options | Negotiable | Shipping time | Negotiable |
- President
- Haijiang Fang
- Address
- No. 109 Street,Economic&Technological Development Area,Zhengzhou Henan P.R.,China
- Product Category
- Abrasive Tools,Machinery & Parts,Mining Machinery
- Company introduction
-
SF Diamond (SFD for short) is a high-tech enterprise that specializes in the manufacture of Polycrystalline Diamond (PCD) and related products. SF Diamond was founded in 1997 in the city of Zhengzhou, the capital of Henan province, in the heartland of China. SFD is devoted to satisfying customers with premium quality products and customized service. Relying on its strong R&D team, SFD has developed a reputation for excellent performance, consistency, competitive prices and timely delivery, and become a leading manufacturer of PCD and composite superhard materials. SF Diamond's PCD products are produced by advanced high temperature and ultra-high pressure technology. Specially selected diamond powders are sintered together in the presence of a catalyst metal such that strong diamond-to-diamond bonding occurs. This forms hard, abrasion resistant blanks that have the high thermal conductivity of natural diamond with a toughness approaching that of tungsten carbide. SF Diamond has large and modern production facilities. The company has a complete range of products and the most advanced technology. SFD products are widely used in oil & gas drilling, coal and other mining, machining, building materials, automobile, railroad, aerospace, national defense and other industries. The majority of SFD production is exported to more than 40 countries worldwide. SF Diamond has the largest composite super-hard material R&D and manufacturing facility in China. SF Diamonds' people continually pursue providing the highest quality products, ever improving performance and superior service to our customers.
- Main Markets
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Canada
Hong Kong(China)
India
Italy
Japan
Russia
South Korea
Taiwan
U.S.A
- Main Product