aluminum rod continuous casting and rolling line


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Keyword
aluminum rod, casting, rolling
Category
Industrial Supplies

Sichuan Deyang Kely Machinery Equipment Manufacture Co., Ltd.

Country / Year Established
China China /
Business type
Others
Verified Certificate

14

Product name aluminum rod continuous casting and rolling line Certification -
Category Industrial Supplies Ingredients -
Keyword aluminum rod , casting , rolling Unit Size -
Brand name - Unit Weigh -
origin Stock -
Supply type - HS code -

Product Information

1. Application

By means of continuous casting and rolling, the Aluminum Rod Continuous Casting & Rolling Mill is used to produce EC grade conductive aluminum rod in diameter 9.5mm or 12mm.

 

2. Components

Aluminum melting furnace, holding furnace, continuous casting machine, oil hydraulic shears, rolling mill, cooling system for casting machine, oil lubrication system, emulsion cooling & lubrication system, coiler, electrical control system.

 

3. Brief Process Flow

Aluminum ingot → melting furnace→holding furnace→ continuous casting machine→oil hydraulic shears → continuous rolling mill → coiler → aluminum rod

 

4. Main Technical Data

4.1. Diameter of casting wheel:          1500 mm

4.2. Type of casting machine:             in two-wheel type

4.3. Cross sectional area of cast bar:  2420 mm2

4.4. Rolling type:                               in three-roller type

4.5. Number of rolling pass:                15

4.6. Nominal diameter of roller:            ø255 mm

4.7. Outlet diameter:                          ø9.5, ø12 mm

4.8. Main motor power:                       250 kW

4.9. Max. final rolling speed:                6.2m/sec.(for ø9.5mm rod)

4.10. Max. output capacity:                 4.2t/hr

4.11. Coiling diameter:                        ø1000mm~ ø1800 mm

4.12. Bundled weight:                          2 tons (for ø9.5mm rod)

4.13. Total installed power:                  350 kW

4.14. Overall dimensions:                    29×7.2×4.5m

 

5. Technical Data of Each Unit

5.1. Continuous Casting Machine

5.1.1. Cross sectional area of cavity of casting wheel: 2440mm2

5.1.2. Rotating speed of casting wheel: 1.6~3.3 rpm

5.1.3. Motor power:                              3 kW

5.1.4. Cooling water pressure:               0.35~0.5 Mpa

5.1.5. Max. cooling water flow:              100m3ph

 

5.2. Oil Hydraulic Shears

5.2.1. Max. shearing force:                   20000 kgf

5.2.2. Max shearing stroke:                  65 mm

5.2.3. Shearing speed:                         6 sec/time

5.2.4. Motorized hoist type:                  CD1 -0.50

5.2.5. Lifting weight:                             500kg

5.2.6. Oil pump type:                           CB-32

5.2.7. Oil pump motor:                         Y132M-4, 7.5kW, 1440rpm

5.2.8. Temperature of sheared bar:       450-550

5.2.9. Cross-sectional area of cast bar sheared: 2420 mm2

 

5.3. Continuous rolling mill

5.3.1. Type:                                       Three rollers in Y arrangement

5.3.2. Transmission ratio between two neighboring stands: 1:1.25

 

5.4. Oil lubrication system

5.4.1. 4m3 oil tank:                              1 No.

5.4.2. Oil pump 2CY-12/0.33-2:             1 set

5.4.3. Filter SLQ-50:                             1 No. (Duplex)

 

5.5. Emulsion cooling & lubrication system

5.5.1. Emulsion pump IS100-65-200:      2 sets (one at work, one for stand-by)

     Max. Flow:                                     100m3ph, working pressure: 5kg/cm2

5.5.2. Chiller:                                       BB0.3-1.0-45, 45m2, 1 set

5.5.3. Filter:                                        GLQ-100, 1 set

 

5.6. Coiler

5.6.1. Motor for coiling:          2.2 kW

5.6.2. Motor for trolley:          2.2kW

5.6.3. Trolley traveling speed: 0.75mps

 

6.  Mechanical and Electrical Integration

6.1. DC motor of Z4 series from well-established Chinese manufacturers;

6.2. Bearing for main transmission from Timken, a well-known American manufacturer;

6.3 Main oil seals from Chinese high quality product;

6.4 PLC original from Siemens;

6.5 DC speed regulator original from Siemens

B2B Trade

Price (FOB) Negotiable transportation -
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Payment Options Negotiable Shipping time Negotiable

Sichuan Deyang Kely Machinery Equipment Manufacture Co., Ltd.

Country / Year Established
China China /
Business type
Others

14

President
Mr Liang Ge
Address
No. 16, West Donghai Road, Jingyang District Industry Development Zone, Deyang, Sichuan, China
Product Category
Industrial Supplies,Other Energy Related Products,Other Metal & Metallurgy Machinery
No. of Total Employees
101-500
Company introduction

Founded in Sept. 2004, with registered capital RMB 360 million and total assets RMB2200 million, We are a modern private enterprise specializing in the professional design, manufacture and expert service of critical components or units or assembly involved in nuclear turbine, wind turbine, coal turbine, gas turbine, hydro etc. Power equipment, petroleum chemical, mining machinery etc. Heavy equipment, and key growing company specially preferred for by the provincial and city government.

We are located in Jingyang industry development zone, covering an area of 120, 000 square meters with standard steel workshop of 28, 000 square meters. And we have the qualified, special and modern equipments. Relying on those advanced equipments, we can assure you we are a qualified and competent manufacturer for the heavy equipment components or units or assemblies as your requirement.

We are a certified ISO9001-2008 company as the ISO quality management system standard. We possess a perfect and whole production line of CNC material-cutting, welding, heat treatment, sand blasting, machining and assembling by the project technology-improving and innovating. Till 2010, our total output value of welding sector and machining sector surpass RMB 100 million, the processing technology is much more perfect, therefore we form a whole management system of a research, manufacture, supply and marketing.

Relying on the advantage of Chinese National Heavy Equipment Manufacture base in Deyang, we have successfully cooperated with Dongfang Turbine Corporation, Dongfang Electric Machinery Co., Ltd., China National Erzhong Group Company, Guanghan Honghua Petroleum Equipment Co., Ltd. etc. Key enterprises and granted with excellent qualified suppliers continuously for many years by the captioned enterprises, we have also manufactured many concerned parts or units or assemblies of gas turbine together with US GE, JP Mitsubishi Heavy Industry Limited, French ALSTOM etc. Global top 500 manufacturers. Insisting on the managing principle of survival by quality, seek to market by credit and dealing honestly, we have already manufactured and supplied very large amount of the performance products for national defense equipment industry, new energy industry, machinery industry etc. And have enjoyed the good appraise from the users.

We pay our attention to the social result, we have been assessed and awarded as the excellent enterprise, the contract and trustworthy enterprise, the advanced skill-contesting enterprise by Jingyang District government, Provincial Level growing intermediate & small enterprise by The people's Government of Sichuan Province, the Disaster-relief workers' Pioneer Title for Wenchuan Earthquake 2008 by the Labor Union of Sichuan Province. We have a expert management team and extraordinary technical team of rich experience, employee of 396, of whom, 117 technicians, including 7 senior engineers, 9 engineers, 16 senior technicians, 85 skilling workers.

To heartedly build the key partnership enterprise of Chinese Heavy Equipment base, we continuously enhance the investment in the technology-innovating and technological update. We invested RMB75 million into the 1000MW nuclear gas H P& I P outer casing equipment and updated technology project in 2011, and our technology center was certified to be the city level enterprise technology center.

Relying on the enterprise spirit of base on human being, better by innovation and stronger by firm ambition and complying to the principle of quality first, credit uppermost, we are equipped with high investment, high-tech, advanced facility and subtle management and supply the most performance products with the customers home and abroad, we try our best to satisfy the unceasing development of the machinery industry through our own advantage of talent, information, quality and efficiency.

Main Markets

South Korea South Korea

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Kely Machinery Equipment Manufacture Co., Ltd.

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