Metal Doctor
Negotiable Min Order Quantity Unit
- Required Quantity
-
- Place of Origin
- Brand name
- METAL DOCTOR
- Payment Terms
- Negotiable
- Production method
- Negotiable
- Shipping / Lead Time
- Negotiable / Negotiable
- Category
- Metal Coating Machinery , Welding Equipment
LOOK TECH.CO.LTD
- Verified Certificate
-
16
Product name | Metal Doctor | Certification | - |
---|---|---|---|
Category |
Metal Coating Machinery
Welding Equipment |
Ingredients | - |
Keyword | mold repair machine , spot welder , micro welding machine , mold coating machine | Unit Size | - |
Brand name | METAL DOCTOR | Unit Weigh | - |
origin | Stock | - | |
Supply type | - | HS code | 8515809000 |
Product Information
Feature
Metal Doctor is an electro-spark surface deposition and hardening (coating) machine using arc spark effect in the air. The temperature of the spark point is approximately 25,000°C however no heat accumulation occurs during diffusion and deposition periods.
Alloy Deposits on the surface without changing the property and dimensions and it creates strong metallurgical bonding that never be separated from workpiece .
Electro-Spark Effect
- Anti-oxidation effect which prevents from contaminations of air, moisture, Co gas etc..
- As Low heat deposition (welding) equipment, electrode is ionized and deposited into the based metal.
- Transfer electrode metal, it creates strong metallurgical bonding.
- Various electrodes can be used and you can deposit selective area only.
Characteristic of Metal Doctor
- Excellent metallurgical bonding
- Electrode is ionized by electro-spark and diffused as well as infiltrated into the base metal.
- Low heat input on the base metal. High heat is disappeared between sparks so deposition can be made in a low temperature.
Example of Deposition
- Base material : SKD-11
- Electrode : LT-01
- Thickness: 3mm
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1.Edge Deposition
|
2.Cracks Deposition
|
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3.Pinhole Deposition
|
4.Parting Line Deposition
|
Advantage of Metal Doctor
- Portable, easy to operate and on site repair, (Size : 535X300X175Cm, Weight : 13Kg)
- No pre & post heat treatments are required.
- Disjoint of mold from the machine is not required.
- Easy to control the thickness of coating or deposition layer from μm~mm.
- No distortion, pits, shrinkage and internal stress
- Wide range of application
- Small part welding which is difficult to weld with normal welding machine.
- Parting Line deposition to eliminate burrs.
- Applicable on any surfaces which require no heat affection. etc.
- Environmentally safe ; No Toxic gas & liquid or No unpleasant odor & noise
Application Point for Plastic Injection Mold
- Deposition Repair for Edges, Corner, Parting Line and Holes.
-
- Picture Explanation : Repairing on the parting line & edge of car component that has many burrs made by mold wearing.
- Mold : SKD-61
- Resin : ABS
- Operation time : 1hour 40 minutes
- Parting Line Deposition repair for eliminating Burr
- Deposition repair for Crack of Mold
Application Point for Die-casting of Mold
By deposition & coating on aluminum die-casting, mold`s durability will be extended longer as well as Mold's maintenance will be easy.
- Deposition repairing for the Crack of Mold
-
- 1st step : Deposition with LT-01 or LT-03
- 2nd step : Coating with TC-01 (Tungsten)
- Deposition repairing for Edge of Mold
-
- Mold : SKD-61
- Electrode : TC-01
- Tungsten Carbide Coating
Application Point for Aluminum Mold
- Deposition repairing for Damaged edge of Mold or components
- Casting
- Improve abrasion-resistance, heat-resistance and prevent heat crack, as well as molten metal attack in erosion area by Tungsten Carbide coating.
- Protect the specific area by coating where release agent or moldwash is easily worn out
- Increase the life span of release agent or moldwash on the surface as well as improve liquid flow
- Iron steel or iron casting ; Repairing pin holes without heat input which is impossible to weld with normal welding machine
- Hot Forging
-
- <① picture >The extremely impacted area in Forging mold is used without heat treatment
- <②, ③ picture >After coating core and impacted area with Tungsten, the durability of mold is increased from 5,000 shots to over 15,000 shots.
Metal Doctor Application
Item
|
Composition
|
Application
|
Size
|
TC-01
|
Tungsten Carbide
|
Hardening
|
3.2Φ ?100mm
|
TC-02
|
Tungsten Carbide
|
Hardening
|
2.2Φ ?100mm
|
LT-01
|
Nikel alloy
|
Deposition
|
2.4Φ ?100mm
|
LT-02
|
Co-Cr alloy
|
Hardening/Deposition
|
3.2Φ ?50mm
|
LT-03
|
Co-Cr alloy
|
Hardening/Deposition
|
3.2Φ ?50mm
|
LT-04
|
Steel alloy
|
Deposition
|
2.4Φ ?100mm
|
LT-05
|
Low alloy steel
|
Deposition
|
2.4Φ ?100mm
|
LT-06
|
Carbon steel
|
Deposition/Etching
|
2.4Φ ?100mm
|
LT-07
|
Nikel alloy
|
Deposition
|
2.4Φ ?100mm
|
Cu-01
|
Cu alloy
|
Deposition
|
2.4Φ ?100mm
|
Al-01
|
Al alloy
|
Deposition
|
2.4Φ ?100mm
|
Metal Doctor Specification
Model
|
SPD-2000 II
|
Weight
|
17KG
|
Capacitance
|
140-280㎌
|
Frequency
(Pulse m.sec) |
40∼405㎐
|
Dimension
|
235X365X385mm
|
Output
|
1.5kW
|
Basic Set
|
control box argon gas regulator with
rotation applicator applicator holder power cable & 5pcs gas holder TC-01, LT-01, Al-01 electrode ground cable with magnet small hammer & plier protective goggles tool box & small punch operation manual |
B2B Trade
Price (FOB) | Negotiable | transportation | - |
---|---|---|---|
MOQ | Negotiable | Leadtime | Negotiable |
Payment Options | Negotiable | Shipping time | Negotiable |
- President
- KANG SHIN-MAN
- Address
- 151,Bundang Technopark, Yatap-dong, Seongnam Si Bundang-gu, GYEONGGI-DO, KOREA
- Product Category
- Other Bearings,Welding Equipment
- No. of Total Employees
- 1-50
- Company introduction
-
Welcome ! Welcome to our e-catalog home. Looktech, is one of the leading manufacturer fine ceramics, precision parts and mold doctor since 1993. We have the business policy and goal which we satisfy the customer needs for the quality of product and service. Focused business model equipped with ISO 9001 and ISO 14001. We will facilitate an increased product profile available at competitive rates. Should you have any inquiries, pis, do feel free to contact us. Thanks you.
- Main Markets
-
Egypt
Germany
India
Iran
Japan
South Korea
U.S.A
- Main Product
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