1400Ton Servo Energy-Saving Plastic injection molding machine

SPECIFICATION MZ1400

ITEM A B C D

INJECTION  UNIT

SCREW  DIAMETER mm 120 130 140 150

SCREW  L/D  RATIO L/D 23.8 22 20.4 19.1

SHOT  VOLUME（THEORETICAL） 6786 7964 9236 10603

INJECTION  WEIGHT（PS） g 6243 7327 8497 9755

INJECTION  PRESSURE Mpa 184 156 135 117

INJECTION  RATE g/sec 800 939 1089 1251

SCREW  SPEED rpm 95

CLAMPING UNIT

CLAMP  TONNAGE KN 14000

TOGGLE  STROKE mm 1350

MIN.MOLD  HEIGHT mm 600

MAX.MOLD  HEIGHT mm 1400

SPACE  BETWEEN  TIE  BARS mm 1350X1350

EJECTOR  TONNAGE KN 280

EJECTOR  STROKE mm 400

EJECTOR  NUMBER PC 29

OTHERS

MAX.PUMP  PRESSURE Mpa 16

HEATER  POWER KW 84

PUMP MOTOR  POWER KW 33+33+33

OIL  TANK CUBAGE L 2300

MACHINE  DIMENSION（LxWxH) M 15X2.75X4.2

MACHINE  WEIGHT T 85

OUR IMM Advantages (Clamping Unit):

                                                                                                                                                      PIC A

Five-point box-type mold platen design, strong and reliable.

Up-grade Tie-bar material and processing technology, with high frequency induction hardening processing technology, working life much longer.

Toggle pin adopt 42CrMo material, and different section adopts different heating processing technology, ensure the best durability.

High quality copper bushes on tie bars guiding parts, working life long.

Push platen adopts the graphite-cooper bushes, long life, high speed & precision.

Thicken central of platen, effective for mold and machine life and product precision.

Enhanced strength for fixed platen, improve products stability and quality.

Gear type mold height adjustment, easy and precise.

800T and above machine, the moveable platen support feet adopt hydraulic support device, ensure perfect mold open and close stability, and extend mold using life.

OUR IMM Advantages (Injection Unit):

Full supported injection unit structure, avoid it up and down under high pressure injection, ensure high precise injection.

Imported high quality SKD61 material screw tip, check ring and thrust ring; a lot kinds of screws design can meet different plastic material and special processing injection molding necessary.

Injection guiding bushes adopt graphite-cooper material; ensure high repeatability precision and long life.

Centralized lubrication for injection unit, easy for machine maintenance.

Barrel PID controls the difference of temperature, less error.

Dual carriage cylinders ensure the best injection precision, and avoid injection unit move right and left.

For big machine (600T and above size), adopts the barrel support device, avoid barrel up and down, ensure no material leaking under high pressure injection.

OUR IMM Advantages (Hydraulic Unit):

Standard equipped with precise and energy saving servo motor system, energy saving capacity can reach to 20%~80% than traditional injection machine.

World famous brands hydraulic parts ensure machine’s reliability and fast response speed.

Adopt modular adaptor valve blocks, hydraulic circuit and functions easy for up-grade and maintenance.

Self-sealed magnetic suction filter, make your maintenance more convenient.

Logical distribution of pump oil suction port, oil tank oil outlet and hydraulic pipe fits, easy for maintenance.

Germany DIN standard hydraulic pipe fits with seal, ensure no leaking.

800T and above machine adopts the by-pass filter, ensure machine hydraulic oil under good condition, useful for machine working life.

800T and above machine adopts simultaneous ejector or core pull, improved the cycle time.

Machine lubrication adopts full-automatic type, easy and safe for machine working life.

IMM Advantages (Electric Unit):

Hardware advantages:

1. Stable and reliable hardware

- Adopt world first-class hardware and production testing technology, ensure its stable and reliable quality, IO short circuit protection function, more safety for using.

- All of product passed CE certificate, stable hardware performance reduced your maintenance and service cost.

2. Precise measurement and control

- High precision analog input (14 bit), output (12 bit), excellent interference immunity, ensure the precision and stability of measurement and control.

- Analog output support voltage and current output way, and able to direct drive PQ valve and other external equipment, avoid the amplify converter’s tolerance, and can save cost.

3. Fast response

- Strong 400MHz, 32 bit CPU, 128MB SD RAM, high speed task cycle time 2ms.

- High performance CPU with logic task distribution system, ensure high efficient and high precise movement control, and smooth menu changing.

software advantages:

4. Excellent control software

Controlling software is very advanced and excellent, ensure machine movement stable and precise, we support the functions like: machine automatic adjustment, mold data automatic memory (easy Mold), and optimized temp PID control functions etc.

5. User-friendly menu design

New designed user-friendly operation menu, it will make you feel “machine operation is so easy”

                                                                                           800T and above machine standard electric safety door

6. Safe and reliable

all electric parts are from the world first-class suppliers, strong and weak current were separated distributed, main electric box, junction box adopt waterproof design, max ensured electric safety.

The excellent chrome, molybdenum aluminum alloy screw and barrel have undergone the nitriding process, applicable to various plastic materials.

The injection cylinder is parallel or balance to both sides of the barrel, so as to ensure the non deviation of the nozzle, good sealing and non-leakage of rubber. It is equipped with double guide pillar supporting system, which can inject under multi-pressure and at various speeds. It also uses one-stop hydraulic motor pre-injection device.

It used closed-loop temperature control system to ensure the accuracy and the reliability of the barrel temperature. It is also equipped with the functions of cold-proof start,alarming and parameter memory for the modeling, with password protection. The injection and switch are controlled by imported location ruler.

It adopts the imported top quality hydraulic components and the cartridge valves.

Mold platen adjustment.

Five-support crankshaft structure. The mold and the supports all use the portal structure, with good rigidity and high-fitting precision. Adopting the computer optimized design, the mold employs definite analysis less system. With double core pulling device, it boasts super sensitive low pressure protection functions. The mechanical, hydraulic and electrical protections have ensured the human safety. The dismountable fill-out hopper can be installed conveniently and automatically.The movable platen is running in roll, with little friction and balanced and dependable moving.

there is no extra energy consumption due to output volume changes according to load alteration. In the phase of holding pressure, servo motor lowers rotate speed and consumes a little of energies. In the phase of cooling, motor doesn’t work and consumes no energy.According to different products, servo energy-saving injection molding machines will save 20%-80% energy and bring you prominent economic benefit

High energy saving ,In an ideal working state, compared with conventional injection molding machines, their energy saving can reach 20%-80%. Compared with conventional injection molding machines,repeatability is greatly improved due to servo motor close-loop control. Better molding stability, Quick response, Sensitive servo motor, the response time only 0.05 second. Sensitive servo motor, the response time only 0.05 second. Quiet& low noise, The machine runs with low noise, and will be much quieter in alow speed. Reliable holding pressure, Comparing with all electric injection molding machine, the time for pressure holding will be much longer and steady. Oil temperature rise slowly.

Servo motor proportionally deliver hydraulic oil base on our needs, it’s can prevent un-necessary heat being generated, even in some cases does not require, cooling.

excellent characteristics inheritance Outstanding machine stability, being safety and dependability, strong mechanical parts,complete functional human-oriented system and long service life.