Ceramic Setter Plates for Furnace Sintering

Product name	Ceramic Setter Plates for Furnace Sintering	Certification	-
Category	Industrial Supplies Refractory Ceramics Electroceramics	Ingredients	-
Keyword	alumina ceramic , ceramic plate , furnace sintering , setter plate	Unit Size	-
Brand name	UNIPRETEC	Unit Weigh	-
origin		Stock	-
Supply type	-	HS code	8547100000

Product Information

Refractory ceramic setter plates, high-tech products, are technical supporting parts for the high temperature furnace sintering. With the ceramic setter plates, the sintered products will be heated evenly. That will reduce energy consumption and accelerate sintering speed, improve yields.

1.Material:

85 Alumina Ceramic, 90 Alumina Ceramic, 95 Alumina Ceramic

2.Product Feture:

* High corrosion-resistance.

* High mechanical strength.

* Lower possibility of crack by thermal shock.

* Longer service time.

3.Properties of Alumina

Alumina has a high melting point, high hardness and high mechanical strength, although mechanical strength is reduced at temperatures above 1000°C. Due to the relatively large coefficient of thermal expansion, thermal shock resistance is reduced. Alumina is an electrically insulating material, with a high electrical resistivity, increasing with purity.Good chemical stability of alumina, leads to a high corrosion resistance. It is insoluble in water and only slightly soluble in strong acid and alkaline solution.

4.Different Refractory Ceramic Parts

* For electronic magnetic materials

* For positive electrode materials

* For magnetic materials kiln (push plate)

* For fine ceramics sintered

* For MIM stainless steel parts vacuum sintering

* Zirconia coating with (electronic) setter plate

* Cordierite - mullite kiln furniture

* Kiln components and refractory material iron steel

* High-alumina bearing boad

5.About UniPreTec

UniPreTec provides high-performance ceramic products in Alumina, Zirconia, Zirconia Toughened Alumina, Silicon Carbide, Silicon Nitride and further special materials. Along with these materials, we offer several machining from which to choose such as cutting, drilling, sawing, turning, grinding, polishing etc.. Furthermore, our technologies and equipments allow us to provide various and flexible forming processes, like dry pressing, isostatic pressing, extrusion, injection moulding and slip casting.

Refractory ceramic setter plates, high-tech products, are technical supporting parts for the high temperature furnace sintering. With the ceramic setter plates, the sintered products will be heated evenly. That will reduce energy consumption and accelerate sintering speed, improve yields.

1.Material:

85 Alumina Ceramic, 90 Alumina Ceramic, 95 Alumina Ceramic

2.Product Feture:

* High corrosion-resistance.

* High mechanical strength.

* Lower possibility of crack by thermal shock.

* Longer service time.

3.Properties of Alumina

Alumina has a high melting point, high hardness and high mechanical strength, although mechanical strength is reduced at temperatures above 1000°C. Due to the relatively large coefficient of thermal expansion, thermal shock resistance is reduced. Alumina is an electrically insulating material, with a high electrical resistivity, increasing with purity.Good chemical stability of alumina, leads to a high corrosion resistance. It is insoluble in water and only slightly soluble in strong acid and alkaline solution.

4.Different Refractory Ceramic Parts

* For electronic magnetic materials

* For positive electrode materials

* For magnetic materials kiln (push plate)

* For fine ceramics sintered

* For MIM stainless steel parts vacuum sintering

* Zirconia coating with (electronic) setter plate

* Cordierite - mullite kiln furniture

* Kiln components and refractory material iron steel

* High-alumina bearing boad

Characteristics	Unit	95 Al2O3	99 Al2O3	ZrO2	GPSi3N4	BN	Glass Ceramic
Crystal Structure	-	hexagonal	hexagonal	tetragonal	hexagonal	hexagonal	-
Color	-	white	ivory	white	gray	white	white
Density	g/cm3	3.65	3.88	5.95	3.22	2.26	2.55
Water Absorption	%	0	0	0	0	0.0-1.0	0
Young's Modulus	Gpa	280	350	205	295	670	65
Vickers Hardness	Gpa	14	20	12	18-20	-	-
Flexural Strength	Mpa	280	300	900	650	51	100
Compressive Strength	Mpa	2000	2500	2200	2200	230	500
Thermal Conductivity	W/(m·k)	18-25	30	2.2	25	20	1.7
Thermal shock resistance	Δ(℃)	220	180-200	280-350	450-650	>1500	25-100
Max. Working Temperature	℃	1500	1700	850	1200	960	800
Volume Resistivity	Ω·cm	>10^15	>10^14	>10^12	>10^14	10^13	10^16
Dielectric Constant (1 MHz )	-	9.5	9.8	26	8.2	4.08	6.02
Dielectric Strength	kV/mm	16	22	-	16	375	40

5.About UniPreTec

UniPreTec provides high-performance ceramic products in Alumina, Zirconia, Zirconia Toughened Alumina, Silicon Carbide, Silicon Nitride and further special materials. Along with these materials, we offer several machining from which to choose such as cutting, drilling, sawing, turning, grinding, polishing etc.. Furthermore, our technologies and equipments allow us to provide various and flexible forming processes, like dry pressing, isostatic pressing, extrusion, injection moulding and slip casting.

B2B Trade

Price (FOB)	Negotiable	transportation	-
MOQ	Negotiable	Leadtime	Negotiable
Payment Options	Negotiable	Shipping time	Negotiable

XIAMEN UNIPRETEC CERAMIC TECHNOLOGY CO.,LTD

Heart

Country / Year Established: China /

Membership: BIZ

Business type: Others

11

President: Edwin Wu

Address: RM606, NO.151 YUEHUA ROAD, HULI DISTRICT

Product Category: Ceramics

No. of Total Employees: 1-50

Company introduction: Background & Experience

UNIPRETEC is in providing solutions to difficult problems using the most high-tech advanced ceramics precision components and products. We develop, manufacture and supply precision products which required hard wearing, lightweight, non-contaminating, with excellent chemical resistance, good thermal shock and offer enhanced electrical and thermal insulation properties.

With many years of experience in research and development in advanced technical ceramic materials, process development, manufacturing of precision components and small assemblies for the various niche applications for the automotive, aerospace, oil & gas industries, foundries, industrials, food, medical, chemical etc. and also consulting & working with most advanced ceramics manufacturing companies around the world, we are now able to offer following services.

- Design, research & development of materials

- Material processes and manufacturing of precision components & assemblies

- Manufacturer & supplier of quality precision components made from advance technical ceramics with reasonable price and excellent delivery

- Consultation for product development, manufacturing & quality control

- Business development

- Sales & Marketing.

Our Aims

Our advanced technical ceramic business will focus on assisting clients with design issues, material selection, manufacturing of precision components and assembly, procurement with the goal of providing material related solutions to difficult industrial problems. We intend to focus our work on the use of all kind of advanced technical ceramic materials, quality precision components & assemblies.

We intend to focus our work on the use of advanced technical ceramic materials that offers a combination of excellent properties such as:

- Lightweight, but with very high strength, toughness and fatigue resistance

- Excellent thermal shock

- Exceptional wear resistance

- Low thermal expansion of coefficient

- Excellent chemical & corrosion resistance to most of acidic or alkaline solutions

- Excellent non-wetting property for handling of molten non-ferrous metals

Advance engineering ceramic materials

- Aluminium Oxide (Al2O3)

- Zirconium Oxide (ZrO2)

- Silicon Carbide (SiC, SiSiC)

- High pressured & Hot pressed sintered Silicon Nitride (GPSN & HPSN)

- Boron Carbide (B4C)

- Aluminium Nitride (AlN)

- Machinable Ceramics (Glass Ceramic & Boron Nitride)

Main application areas and various components are as below:

- High temperature applications (up to 2500’C)

- RF (induction) heating application for various induction furnaces

- Non-ferrous molten metal handling products and various molten metals’s pumping applications

- Advanced gas pressured thermocouple & thermocouple sheaths for molten non-ferrous metals

- Components for high wearing and bearing applications

- Ball, rollers bearing & plain bearings from GPSN & YPZ-Zirconia ceramic materials

- Jigs-fixtures and brazing fixtures for manufacturing processes

- Mechanical seals for chemical pumps

- Electrical insulating application

- Chemical and process industries application wearing parts & liners

- Ceramic cutting tools tips

- Automotive-diesel engine components such as fuel pump needle, rods, rotor, cam followers (rollers), tappet shims etc

- Copper pipe Extruding dies, metal tubes forming rollers, wire drawing dies etc.

- Mud-Pump sleeves, pistons, balls and ball valves, seats & liners for pipes for oil, gas and nuclear applications.

We welcome any opportunity related to above products from any one who are interested in for development or sourcing high tech ceramic components from us. If you need any further information, please do not hesitate to contact us at our office or if you may need my visit for further detail discussion, please do not hesitate to contact me either.