Terminal Auto Insertion Machine

Standard Features

• Excellent insertion speed with less sound
• Follow-up service and reliability through a verified PLC
• Excellent durability and repetition at a high degree of precision on the X-Y table with an LM Guide Actuator
• Improved durability and reduced noise through the use of a monolithic high strength frame
• Improved degree of precision at the PCB support position with cam technology on the back-up plate
• The back-up plate works well with a large size PCB.
• The plate carved in is lied one upon another beneath PCB, immobilizing it in order to keep the PCB from being damaged and stop terminal pin from leaning to one side on its level while inserting terminals on the PCB.
• In the servo-off mode, the head and cam are operated manually.

TURNTABLE

• The DD motor, which is located in the center of the table, prevents back lash and helps to stabilize table turning.

FOUR WHEEL MONOLITHIC CAM SYSTEM HEAD

• With no need for adjustment, the four-wheel monolithic cam system head is durable as minimized surface friction.
• And, the head has the easy replacement of consumable parts that attach to it.

ACCURATE SYSTEM CONTROL AND DATA MANAGEMENT

• All systems of the AI-03 are controlled by the PLC. The management software, based on the computer’s GUI, creates various settings.
• During operation, the PLC guarantees stability and the software maximizes convenience through continuous monitoring of data.

VISION & CAM

• The vision system makes it possible to view the insertion hole center, with a high degree of precision.
• It precisely controls the height inside each terminal hole of the PCB through an excellent, high-speed four wheel monolithic cam system.
  1. FUNCTION FOR DETECTION OF INCORRECT PCB DIRECTION FLOW
• Detects incorrect PCB flow with the vision system after the PCB moves onto the plate.
  2. FUNCTION FOR PCB ALIGNMENT CORRECTION
• Detects the fiducial mark, once the PCB moves onto the plate, and correctly adjusts the coordinate system, which is relevant for insertion.
  3. OTHER FUNCTIONS FOR COORDINATE REVIEW AND CORRECTION
• Reviews all PCB holes and adjusts its exact location according to coordinates.

INSERTION TOOL ANTI-DAMAGE

• This system prevents damage to the tool’s head by impacts between the insertion tool and cutter.
• It also detects objects that are caught in the cutter or its die.